Types of Bitumen operations

Types of Bitumen

Oxidised Bitumen

Air-blown grades with high softening points and low temperature susceptibility — for roofing, pipe coating and industrial work.

Types of Bitumen — Oxidised Bitumen
Types of Bitumen

Oxidised or blown bitumen is produced by passing hot air through penetration grade bitumen at 240 to 300 °C. The oxygen drives dehydrogenation and polymerisation, building larger molecules and raising the asphaltene content. The finished product has a far higher softening point than its feedstock and changes much less across the temperature range.

Grades are written as two numbers: softening point over penetration. Bitumen 85/25 has a softening point near 85 °C and a penetration near 25.

Why it behaves differently

Straight-run bitumen softens steadily as it warms. An oxidised grade holds its consistency across a much wider band, which is exactly what a roof membrane needs when the surface temperature swings forty degrees between night and afternoon.

The trade-off is reduced ductility and adhesion compared with paving grades, which is why oxidised bitumen is used for sealing and coating rather than as a road binder.

Standard grades

  • Bitumen 75/25 — general waterproofing and membrane manufacture
  • Bitumen 85/25 — the most widely used roofing and sealing grade
  • Bitumen 85/40 — softer variant where more flexibility is required
  • Bitumen 90/15 — hard grade for pipe coating and high-temperature service
  • Bitumen 95/25 — high softening point for hot-climate roofing
  • Bitumen 105/15 and 115/15 — very hard grades for industrial and electrical use
  • Bitumen 150/5 — extremely hard, near-solid grade for specialist applications

Applications

  • Manufacture of torch-applied and self-adhesive roofing membranes
  • Built-up roofing systems and roofing felt saturation
  • External corrosion coating for buried and submerged steel pipelines
  • Bitumen paints, mastics and jointing compounds
  • Sound-deadening panels in automotive manufacture
  • Electrical cable insulation and battery casing compounds
  • Adhesives for tile, board and membrane bonding

Typical specification

Oxidised Bitumen — indicative properties and test methods
Softening point (ring & ball) ASTM D36 — to grade
Penetration @ 25 °C ASTM D5 — to grade
Loss on heating ASTM D6 — 0.5% maximum
Flash point ASTM D92 — 250 °C minimum
Solubility in trichloroethylene ASTM D2042 — 99% minimum
Ductility @ 25 °C ASTM D113 — 1.5 cm minimum

Values are indicative and given for guidance. Contract specification is agreed in writing and certified per batch on the certificate of analysis issued with each shipment.

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